Tesla Unveils Multi-Billion Dollar 'Terafab' AI Chip Manufacturing Venture with SpaceX

Mar 24, 2026 (17 hr ago)
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Tesla Unveils Multi-Billion Dollar 'Terafab' AI Chip Manufacturing Venture with SpaceX
Tesla announced a massive joint venture with SpaceX to build the 'Terafab,' aiming for domestic terawatt-scale AI chip production.

Terafab Chip Manufacturing Initiative

  • Tesla and SpaceX are collaborating on the 'Terafab' project to produce a terawatt of AI compute chips domestically1

The facility will manufacture two chip types

  • Estimated project costs range from $20-$25 billion, potentially reaching $35-$45 billion according to some estimates, separate from current capex1
  • This marks a strategic pivot toward in-house chip manufacturing to reduce dependency on overseas suppliers like TSMC and Samsung8, 2

Optimus and FSD Development Milestones

  • The chips produced will power Optimus robots, which are projected to save Tesla up to $2 billion annually in internal labor costs if deployed7
  • Tesla removed safety monitors in Austin, reporting zero major incidents over the last 100,000 miles, potentially paving the way for 'Unsupervised FSD' approval in California7
  • The company's long-term success is tied to securing full autonomy approvals for FSD and meeting ambitious Optimus timelines5

Operational Risks and Margin Pressures

  • A proposed 145% tariff on Chinese battery inputs, such as graphite, poses the number one threat, potentially adding $3,000 to $5,000 to the cost of each Model Y7
  • Current financial health shows gross margin near 18.03% TTM, while FY2024 EPS fell significantly (52.85%) due to price cuts and product mix shifts6
  • Margin pressure is also anticipated from the ramp-up phase of new factory operations6
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Tesla Unveils Multi-Billion Dollar 'Terafab' AI Chip Manufacturing Venture with SpaceX | Foxly Invest